Control Valve Operation - Training Guide
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MINIMUM RESOLUTION: 980 x 600 px
RECOMMENDED: 1920 x 1080 (16:9) or larger

SIMULATOR OVERVIEW
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Control valve simulator covering valve characteristics (linear, equal-percentage), cavitation, positioner calibration, and flow coefficient per ISA-75.01 and IEC 60534.

Standards: ISA-75.01 · IEC 60534 · API 609

INTERFACE LAYOUT
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- LEFT PANEL: System controls (Start/Stop/ESD/Reset, Mode toggle)
- CENTER: P&ID schematic with real-time process visualization
- RIGHT PANEL: System gauges, operational checklist, alarm list

OPERATING PROCEDURES
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  Step 1: Verify instrument air supply
  Step 2: Set valve to manual mode
  Step 3: Stroke valve 0-100%
  Step 4: Verify positioner feedback
  Step 5: Check installed Cv vs design
  Step 6: Set control signal source
  Step 7: Transfer to auto control
  Step 8: Verify fail-safe position

SCENARIOS
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  Valve Stroke Test:
  Full-stroke test from closed to open, verify positioner feedback and linearity.

  Cavitation & Flashing:
  Identify cavitation/flashing conditions and apply anti-cavitation trim.

  Split-Range Control:
  Configure two valves in split-range for heating/cooling control.

ALARM RESPONSE
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  CAVITATION [ALARM]: Valve cavitation detected
  SEAT_LEAK [WARNING]: Valve seat leakage exceeds Class IV
  POSITIONER_FAIL [ALARM]: Positioner feedback deviation
  STEM_STICK [WARNING]: Valve stem sticking detected
  ACTUATOR_PRESS [WARNING]: Actuator air pressure low

CONTROLS
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- START: Begin process operation
- STOP: Normal shutdown
- EMERGENCY STOP: Immediate shutdown of all systems
- RESET: Clear ESD condition and reset to standby
- TOGGLE MODE: Switch between Manual and Auto control
- Fullscreen: Click the fullscreen button in header
- EXIT: Return to BlueSim portal
- HELP: Opens this training guide