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BlueSim · Manufacturing & Industry

Manufacturing & Industry training simulators

The BlueSim catalogue has 35 simulators written for manufacturing, construction and heavy-industry teams. Each one below is described the way it applies to this industry, and links to its own page with the full training scope.

Engines built and running in the browser today: Four-Gas Diffusion Personal Monitor Simulator. Every other simulator is built to order — developed for your programme once you ask for it. Pricing is per organisation, on request.

Simulators for this sector35
Engines built1run today
Training areas32groups below

Aerospace Manufacturing

Air Quality Control

Industrial & Power

Exhaust Gas Scrubber System Simulator

Flue gas desulphurization (FGD) for coal and oil-fired plant per EPA NSPS and IED.

Cement Production

Cement & Aggregates

Crusher and Mill Simulator

Limestone crushing and raw mill/cement mill grinding operations

Clinker Production

Cement & Building Materials

Cement Kiln Operations Simulator

Kiln operation per EU BAT/BREF for cement, lime, and magnesium oxide manufacturing.

Cold Storage

Food & Beverage

Cold Room Refrigeration Simulator

Commercial cold storage facilities for food preservation and distribution

Critical Power

Industrial & Process

UPS Sizing & Selection Simulator

UPS selection for DCS, PLC, and safety systems per IEEE 446 and IEC 61511.

Electrical Engineering

Industrial & Manufacturing

Power Distribution System Simulator

Industrial power distribution per IEC 60364, IEEE 1584, and NFPA 70E.

Electrical Infrastructure

Industrial & Mining

High-Voltage Transformer Simulator

HV/MV transformer substations for process plants per IEC 60076 and local grid codes.

Fire Protection

Food Processing

Industrial Grain Processing

Grain Dryer Operations Simulator

Large-scale grain drying in commercial elevators and processing facilities

Food Safety

Food & Beverage

Cold Chain Management Simulator

HACCP-compliant cold chain for perishable food transport and storage

Heavy Lifting

Construction

Crane and Derrick Operations Simulator

Tower crane and mobile crane operations per ASME B30 and OSHA 1926

Industrial Automation

Manufacturing & Automation

PID Controller Tuning Simulator

PLC/DCS-based PID control for temperature, pressure, and flow loops per IEC 61131-3.

Industrial Electrical

Manufacturing

Earth Fault Detection Simulator

Factory earth fault protection coordination for motor control centers and distribution panels

Manufacturing

Electrical Distribution System Simulator

Factory HV/LV distribution, MCC operation, and power factor correction

Industrial Fire Protection

Manufacturing

Fire Pump House Simulator

Industrial fire pump installations for warehouses and manufacturing plants per FM Global DS 3-7

Ironmaking

Steel & Iron Making

Blast Furnace Operations Simulator

Blast furnace operation per World Steel Association best practices and ISO 14404 CO2 reporting.

Maintenance

Material Handling

Manufacturing

Elevator Control System Simulator

Industrial freight elevator and goods lift control systems per ASME A17.1

Mechanical Systems

Industrial Engine Cooling

Jacket Cooling Water System Simulator

Cooling systems for stationary industrial engines and CHP plants

Power Distribution

Industrial & Manufacturing

Main & Emergency Switchboard Simulator

LV/MV switchgear operation and protective relay coordination per IEC 61439 and IEC 60947.

Power Systems

Process Cooling

Manufacturing

Cooling Tower Simulator

Process cooling towers for injection molding, steel mills, and chemical plants

Process Equipment

Food & Beverage Processing

Centrifugal Purifier & Clarifier Simulator

Milk and edible oil centrifugal separation per EHEDG and GMP guidelines.

Process Heating

Manufacturing

Coal-Fired Boiler Simulator

Industrial stoker-fired boilers for process steam in cement, paper, and textile plants

Processing

Food & Beverage

Blending & Mixing Process Simulator

Food-grade blending and CIP-compatible mixing per FDA 21 CFR 117 and EHEDG guidelines.

Production Lines

Manufacturing

Conveyor Belt System Simulator

Production line conveyor systems in automotive, packaging, and food processing

Safety

Engine built

Site Personal Gas Monitoring

Four-Gas Diffusion Personal Monitor Simulator

Personal monitoring for excavation, plant rooms and hot work, with TWA and STEL exposure review

Site Dewatering

Construction

Dewatering Pump Simulator

Excavation and foundation dewatering using well-point and sump pump systems

Site Safety

Construction

Dust Suppression System Simulator

Construction site dust mitigation for demolition, earthmoving, and concrete cutting

Thermal Processing

Dairy Processing

Pasteurization Process Simulator

Milk pasteurization per Pasteurized Milk Ordinance (PMO) and 21 CFR 113.

Utilities

Manufacturing & Process

Air Compressor Systems Simulator

Plant air supply systems for pneumatic tools and instrumentation per ISO 8573.

Industrial Process Water

Water Treatment Plant Simulator

Boiler feed water and process water treatment per ASME guidelines and plant specifications.

Waste Treatment

Industrial Wastewater

Sludge Dewatering System Simulator

Industrial sludge treatment and hazardous waste compliance per RCRA and IED.

Other industries

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