Chemical Manufacturing
Blending & Mixing Process Simulator
Chemical batch blending per ISA-88 and ATEX/IECEx requirements for hazardous areas.
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BlueSim · Chemical & Process
Chemical & Process training simulators
The BlueSim catalogue has 23 simulators written for chemical and process-plant operators. Each one below is described the way it applies to this industry, and links to its own page with the full training scope.
Engines built and running in the browser today: NH₃ Fuel Ship Simulator; Pump-Aspirated Confined Space Gas Monitor Simulator. Every other simulator is built to order — developed for your programme once you ask for it. Pricing is per organisation, on request.
Simulators for this sector23
Engines built2run today
Training areas18groups below
Batch Processing
Bulk Storage
Chemical Storage
Tank Farm Operations Simulator
Chemical tank farm management per EPCRA, OSHA PSM, and Seveso III directives.
Chemical Plant Safety
Chemical Processing
Fixed Gas Detection System Simulator
Toxic and flammable gas detection in chemical plants per OSHA PSM and IEC 60079-29
Chemical Process Control
Chemical Processing
Control Valve Simulator
Corrosive and high-temperature service valve applications in chemical plants
Chemical Safety
Chemical Processing
Emergency Shutdown System Simulator
Safety instrumented systems for reactor protection and toxic release prevention
Detection Equipment
Hazmat & Emergency Response
Five-Gas Detector Simulator with PID/VOC Channel
First responder gas detection per NFPA 472 and OSHA HAZWOPER 29 CFR 1910.120.
Hazardous Cargo
Chemical Transport
Ammonia Cargo Handling Simulator
Anhydrous ammonia transport per IBC Code, IMDG Code, and CGA G-2 safety guidelines.
Hazardous Materials
Ammonia Handling & Storage
NH₃ Fuel Ship Simulator
Ammonia tank farm operations, transfer pipelines, gas detection, and safety systems at chemical processing facilities
Methanol Storage & Handling
Methanol Fuel System Simulator
Methanol tank farm operations, transfer systems, and vapour management per NFPA 30 and API 2510.
Liquid Bulk
Chemical Logistics
Chemical Tanker Cargo Operations Simulator
Bulk liquid chemical transport safety per CDI-CEFIC SQAS and IMDG Code.
Particle Size Reduction
Chemical Processing
Crusher and Mill Simulator
Size reduction equipment for pigment, mineral filler, and chemical feedstock preparation
Pressure Protection
Chemical Processing
Pressure Safety & Relief Valve Simulator
Relief system design and PSV inspection per ASME Section VIII and DIERS methodology.
Process Control
Process Industry
PID Controller Tuning Simulator
Process control loop tuning per ISA-5.1 and IEC 61131 for chemical and petrochemical plants.
Process Instrumentation
Chemical Processing
Tank Gauging System Simulator
Level measurement and overfill prevention per IEC 61511 SIL-rated systems.
Process Operations
Chemical Manufacturing
Chemical Process Plant Simulator
Process operations per OSHA PSM 29 CFR 1910.119, IEC 61511, and SEVESO III Directive.
Process Safety
Chemical Plant H2S Monitoring
H2S Safety System Simulator
H2S detection in sulfur recovery units and wastewater treatment
Chemical Process HAZOP
HAZOP Study Training Simulator
HAZOP studies for chemical manufacturing per IEC 61882 and EPA RMP
Chemical & Pharmaceutical
Intrinsically Safe Four-Gas Detector Simulator
Personal gas monitoring in ATEX/IECEx-classified plant areas per EN 60079-29-1.
Chemical Plant LEL Detection
LEL Gas Monitoring System Simulator
Flammable gas monitoring in chemical process areas per NFPA 72 and ISA 84
Chemical Processing
Pressurization & Purging System Simulator
Motor control centre and analyser house pressurization per NFPA 496 and IEC 60079-2.
Safety
Process Vessel Entry Monitoring
Pump-Aspirated Confined Space Gas Monitor Simulator
Remote sampling of reactors, columns and storage vessels before entry, where the atmosphere is stratified and unbreathable
Safety Systems
Chemical Plant Flare Systems
Flare System Simulator
Chemical process flare networks with knock-out drum management and toxic gas flaring per API 521 and IEC 61511.
Separation Processes
Chemical Processing
Distillation Column Simulator
Solvent recovery and chemical product purification columns
Other industries
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